LEANTECHNIK Gantry and Portal Systems

LEANTECHNIK lifting systems deliver high-performance vertical motion for industrial automation, combining precision, strength and reliability. Based on lifgo^® and lean SL^® gear technology, these systems convert rotary motion into synchronized linear lifting with exceptional load capacity and positioning accuracy.

Solutions include synchronous lifting systems with multiple lifgo^® gear units distributing forces evenly across vertical racks, enabling stable lifting of overhead loads while absorbing lateral forces. Systems with lean SL^® gearboxes in series provide additional structural rigidity and controlled motion. Configurations such as inline lifting systems are ideal for long parts and profiles, while circular arrangements enable clamping and centring of round components.

The range also includes high-load lifting tables with repeatable positioning, precision lifting tables with exact guidance, and lifting columns designed for decentralised loads and high lateral force absorption. Options such as additional guides, counterweights, reinforcement profiles, central lubrication, damping and safety systems ensure reliable operation even in demanding environments.

LEANTECHNIK lifting systems are used for lifting, positioning and handling heavy components in production lines, assembly processes and automated material handling applications where precision and durability are critical.

LEANTECHNIK positioning systems provide flexible and precise multi-axis movement for modern automated production environments. Built on lifgo^® drive technology, these systems enable accurate positioning, high payload handling and dynamic motion control across multiple axes.

Typical solutions include 2-axis positioning tables designed for vertical applications with high payloads and fast travel speeds. These systems can be expanded with Z-axes or additional tooling and are also available in suspended configurations for optimized workspace integration. For more complex requirements, 3-axis positioning systems allow full spatial movement with synchronized lifgo^® gear units.

These systems are capable of absorbing transverse and process forces, making them suitable for demanding industrial applications such as automotive production lines. Adjustable pick-up points enable flexible handling of components with varying sizes and geometries, supporting efficient mass customisation.

LEANTECHNIK positioning systems ensure repeatable accuracy, robust performance and seamless integration into automated processes where flexibility, precision and efficiency are essential.

LEANTECHNIK shuttle systems are designed for fast and reliable transport of components between production stations. Using lifgo^® linear technology, these systems provide high-speed horizontal and vertical movement with precise synchronization and compact design.

Available configurations include suspended 1-arm shuttle systems with 2-axis drives, where horizontal motion is achieved via rack and pinion, and vertical lifting is handled by integrated lifgo^® units. Multi-gripper versions enable simultaneous handling of multiple parts, increasing throughput. Advanced designs utilise synchronised gearboxes connected via profile shafts to ensure coordinated motion across axes.

Standing transfer systems with integrated gripper or closing functions enable precise handling and positioning of parts, including step conveyor functionality. These systems can be configured as 2-axis or extended to 3-axis solutions with combined horizontal, vertical and gripping movements.

2-arm shuttle systems with externally mounted drives provide additional flexibility and can be adapted for complex transfer and handling tasks. LEANTECHNIK shuttle systems are ideal for high-speed automation environments where efficiency, precision and reliability are essential.

LEANTECHNIK pick and place systems are engineered for high-performance handling of components with speed, precision and long-term reliability. Based on lifgo^® linear drive technology, these systems enable accurate multi-axis motion and stable handling of both light and heavy loads.

Standard configurations include 2-axis gantry systems with independent lifgo^® drives for each axis, allowing flexible integration of grippers, clamps, vacuum units or custom end-effectors. Compact 3-axis portal systems provide efficient handling in applications with limited access, offering low-vibration operation and reinforced linear guidance.

Advanced solutions include gantry systems with dual vertical axes for simultaneous lifting operations and 4-axis systems with additional rotary functions. These systems can integrate decentralized rotary heads with suction cups or magnets, enabling precise orientation and stacking of components such as sheets or cut parts.

LEANTECHNIK pick and place systems are widely used in automated production, packaging and material handling, where high repeatability, flexibility and robust performance are required.

LEANTECHNIK complete systems from Bondy A/S deliver fully integrated automation solutions tailored to specific industrial requirements. Combining lifgo^® and lean SL^® technologies with advanced engineering expertise, these systems cover the entire process from concept to final implementation.

Solutions include complex handling and sorting systems, automated palletising and feeding units, and integrated transfer systems with horizontal and vertical motion. Multi-axis configurations enable coordinated movement of grippers and handling units, allowing precise positioning, stacking and processing of components across different production stages.

Systems can be equipped with synchronized multi-arm operation, integrated gripper modules, conveyor interfaces and custom tooling. Full delivery scope includes mechanical design, steel structures, assembly, control integration and commissioning. Additional features such as service life calculations, safety systems and process optimization ensure reliable long-term operation.

LEANTECHNIK complete systems are designed for advanced industrial automation where efficiency, flexibility and precision are critical to production performance.